Item Description
Merchandise Description
The reducer is usually employed for low-velocity and higher-torque transmission equipment. The motor, internal combustion engine or other higher-velocity managing power is utilized to accomplish the objective of deceleration by meshing with the large equipment on the output shaft by way of a gear with a modest quantity of tooth on the enter shaft of the reducer. The reducer will also have a number of pairs of gears with the very same principle to achieve the best reduction effect. The ratio of the variety of enamel of the big and small gears is the transmission ratio.
SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
42 Sequence Planetry Gearbox for Stepper Motor |
L1 | 4 | 25 | ||
five | 28 | ||||
seven | 20 | ||||
10 | 10 | ||||
L2 | sixteen | 30 | |||
20 | 30 | ||||
twenty five | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | Stepper Motor | ||||
Rated Enter Speed (rpm) | 3000/min | ||||
Max Enter Velocity (rpm) | 6000/min | ||||
Backlash | L1 | ≤15 Arcmin | |||
L2 | ≤20 Arcmin | ||||
Fault quit torque(N.m) | 2 moments of rated torque | ||||
Efficiency | L1 | 94% | |||
L2 | 92% | ||||
Average daily life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 0.ninety five | ||||
IP | 54 | ||||
Installation approach | Any set up technique |
Production Selection
forty two Sequence Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: 12,16,twenty,twenty five,28,35,forty,fifty,70
Body Dimension: 42mm Enter Flange
Equipment Arrangement: Planetary Straight Enamel
60 Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Variety:
L1: 4,5,7,10,
L2: sixteen,20,twenty five,28,35,forty,fifty,70
Frame Dimension: 60mm Enter Flange
Equipment Arrangement: Planetary Straight Teeth
90 Collection Planetary Gearbox
Backlash: ten-15 arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: sixteen,twenty,twenty five,28,35,forty,50,70
Body Dimension: 90mm Input Flange
Equipment Arrangement: Planetary Straight Enamel
Powder Metal Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,twenty,25,28,35,40,50,70
Body Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Enamel
Correct Angle Collection Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,twenty five,28,35,40,fifty,70
Body Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Enamel
Application Field
Computerized Arms
Assembly Line
3D-Printer
Medical -Products
CNC Machine
Tapping Machine
Other Automation Devices
Why Decide on Us
ZheJiang High Precision Gear Transmission Co., Ltd
Business
ZheJiang High Precision Gear Transmission Co., Ltd found in HangZhou town, ZheJiang Province, China. It is a top organization focused in precision transmission parts and program research, manufacture and sales, a variety of collection of items are manufactured in its 5000 square meters workshop, the precision planetary gearbox and gear motor are created particularly for solar vitality business and have served many huge-scale solar assignments worldwidely.
The research crew has a lot more than fifteen a long time activities in this discipline, who can make sure a punctual and productive provider to meet customer’s distinct demands. It has pasted the ISO9001 top quality administration technique and CE, items have been exported to plenty of nations with a vast selection software in AGV, smart robot, logistic, industrial automation, photo voltaic strength, vessel, packaging and textile and so on.Consistently, our aim is to encourage the application of solar energy industry in the world, and we think it supplies thoroughly clean and sustainable power for humanity to much better safeguard our surroundings.
WORKSHOP
CERTIFICATIONS
FAQ
Q:Which regions are your items mainly used in?
A:At present, we have 2 primary merchandise: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are utilised in automation fields, this sort of as healthcare tools, 3D printers, doorway openers, tapping equipment, CNC lathes and a collection of automation gear. In addition, our photo voltaic geared motors are utilised in photovoltaic electricity generation assignments, which are largely mixed with rotary drives to push solar panels to keep track of sunlight.
Q : How to pick the suited planetary gearbox?
A :First of all, we need to have you to be CZPT to offer related parameters. If you have a motor drawing, it will allow us recommend a suitable gearbox for you more rapidly. If not, we hope you can provide the subsequent motor parameters: output speed, output torque, voltage, current, IP, sounds, operating problems, motor measurement and power, and many others.
Q : What is the cost ?
A : The primary determining issue for the cost of each and every product is the get volume. You can converse with us and let us understand each and every other. I feel that our costs, merchandise high quality and our solutions can undoubtedly make you happy.
Q : Do you supply personalized service?
A: Sure, we give tailored services. You only require to set forward your needs, and we will do our ideal to offer you with a prepare, make ideas, and try out our greatest to meet your needs.
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
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Samples: |
US$ 80/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
42 Series Planetry Gearbox for Stepper Motor |
L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | Stepper Motor | ||||
Rated Input Speed (rpm) | 3000/min | ||||
Max Input Speed (rpm) | 6000/min | ||||
Backlash | L1 | ≤15 Arcmin | |||
L2 | ≤20 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 94% | |||
L2 | 92% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 0.95 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
###
Samples: |
US$ 80/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
42 Series Planetry Gearbox for Stepper Motor |
L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | Stepper Motor | ||||
Rated Input Speed (rpm) | 3000/min | ||||
Max Input Speed (rpm) | 6000/min | ||||
Backlash | L1 | ≤15 Arcmin | |||
L2 | ≤20 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 94% | |||
L2 | 92% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 0.95 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2022-12-13