Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been created with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest functionality whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are created feasible by a modular style concept that starts with a cubic housing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for vitality transmitting, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all adding to a efficient and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your model design.
Below is a selection of EP-Series gearboxes. You could find the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Ability spiral bevel gearboxes are ideal for universal use because of their machine-friendly building and adaptability. The efficient and reliable top performer is obtainable in different versions. Like all Ever-Electric power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc tooth according to Ever-Vitality. For clients, this means greater toothing quality and accuracy as well as even more quickly delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes happen to be characterised by high quality and robust performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the steering wheel are mainly made with Ever-Power spiral gearing providing a tranquil, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and will be fitted with a engine flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and will be provided in a hygienic edition with a lubricant accepted for the food industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a want for particular shafts or flanges, we’ve great experience in adapting gearboxes – actually in smaller figures – or in designing special gearboxes for instance with equipment housings in stainless steel or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears out of the distinctions in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for directly bevel gears have become rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior in terms of noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason technique and Klingelnberg method, which each have differing teeth shapes, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing guidance and assistance for your specific app, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for use in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted with a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that want high speed and excessive torque power. They are able to help cut consumer costs by providing long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with a slight curve to provide better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.