spiral bevel gearbox

Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made feasible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine style.
Below is an array of EP-Series gearboxes. You will discover the full products, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly structure and adaptability. The efficient and reliable top performer is offered in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc the teeth according to Ever-Power. For clients, this means higher toothing quality and precision along with even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust efficiency by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are generally made with Ever-Power spiral gearing providing a silent, steady and efficient procedure.
Type EP is the standard version where the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque as high as 1,000 Nm and will be fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be provided in a hygienic version with a lubricant approved for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a require for unique shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller quantities – or in designing unique gearboxes for instance with gear housings in stainless or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the differences in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture facilities for straight bevel gears are becoming rare and the actual fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each have differing teeth shapes, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing advice and assistance for your specific program, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for use in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to permit lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adjustable locknut design.
Spiral bevel gears are created for applications that want high velocity and high torque power. They are able to help cut customer costs by giving long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those teeth ensures greater asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.