stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Acceleration Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Velocity Reducer has been a foundation in food and beverage applications for many years. As a leader in worm gear technology, Ever-Power Gear continues to boost product functionality by developing innovative designs to meet up more stringent needs and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but investing in a more corrosion resistant gearbox saves cash and makes the most sense over time. Unmatched product performance in highly caustic washdown applications coupled with first class customer support makes Ever-Power Gear your 1st choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all flat surfaces and prevents international matter accumulation or position fluid
Elimination of most exposed hardware promotes soft surfaces to optimize wash down effectiveness
Lubed forever with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-band to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer surfaces are polished and curved to prevent organism growth on surfaces. SSHdR series Hollow Result Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-filled with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow output bore sizes ranging from 1” to 2-3/16” with available center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit is sold pre-filled with EP meals grade lubricant. STAINLESS bushing kits can be purchased separately to permit for a greater number of head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type material covers supplied to fill unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion safety. They are rust proof and in a position to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with ratings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended lifestyle through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, ground and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure you get the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of item bases and flanges and the biggest collection of stock reducer styles.
Mounting sizes are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is made for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you need to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet up the HACCP and EHEDG regulations, while your customers vulue this a lot more. The stainless worm gearbox drive program Ever-Power allows you to stay affordable but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are created to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is constructed of hygienic components and are also dead spots, and horizontal surfaces whenever you can, avoided. Of program, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food grade seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ Twelve months limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is perfect for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for life time lubrication and is comprised of a stainless housing that is designed for safety in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of top quality. The series was developed specifically for the meals industry and other industries where there are consistently stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear casing, they are lifestyle lubricated and can of course be supplied with oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial growth, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and installation holes. It is also possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other changes are performed on demand including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear electric motor, we can offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products could be cleaned with drinking water under pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This implies that the gear motors are well suited for free mounting with out a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts obtainable and can be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Expert. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are designed for sterile manufacturing environments. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The product is designed and rated to IP69k offering maximum protection against contaminant ingress along with leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless steel 700 Series velocity reducers are actually available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are designed for maximum corrosion level of resistance and superior functionality in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Certified and have many maintenance-friendly features including electropolished exterior complete, sealed motor flange, and covered hardware. To avoid miniscule niches that can host microbial contamination, the nameplate has been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temperature ranges and extended service lifestyle.