Product Description
Cement Ball Mill Parts Gear Box Gear
Product Description
ZTIC can design and product all series cylindrical gear reducers used in building materials industry, including JGF Centre drive two-stage parallel axis of hard-toothed surface reducer , MGF Centre drive level-3 parallel axis of hard-toothed surface reducer, and MB More meshing edge drive reducer.
1998 – 2000Nm Reducer
1993 – Planetary Reducer – Model ZJ2240 (building materials industry)
1997 – Reducer – Model SZJ3500 (ship lifting)
2000 – Reducer – Model Kf300 (metallurgy)
2005 – Center Driving Reducer – Model JGF-355 (building materials industry)
2005 – Reducer – Model KRC2400 (metallurgy)
2005 – Herringbone Reducer – 850
2006 – Reducer – Model TGF1550 (sugar press)
can design and product various types of ZZ series planet gear reducer, and ZJ series planet gear reducer which professionally for the mills of building industry. The ZZ series, including single-stage,two-stage,triple and single grade derived,the two-stage derived planetary gear reducer .The reducers are widely used in mining, metallurgy, petrol chemical, energy, building, lifting transport, etc.
ZZ/ZJ series Planetary gear reducer
ZJA series planetary gear reducer, its technical characteristics are: bring about using 2 stage gear transmission bring round the sun, the planets wheel adopts advanced nickel chrome steel, after carburizing and quenching heat treatment gear grinding, precision up to GB/T10095 level is above 6; inner gear ring is made of high chrome molybdenum steel after tempering process, the accuracy of GB/T10095 magnitude 7 bring the floating element and drum gear coupling, guarantee the planet wheel is between transmission efficiency of not less than 0.96 bring bring reducer reducer service life not less than 10 years
Product Parameters
Technical performance table of ZJA planetary Reducer and gear reducer gearbox
| No. | Power(kw) | Reducer type |
Rotational speed (r/min) |
Rotation rate | Lubrication method | Oil number | Dimensions(mm) | Weight(kg) | |||
| L | B | H | R | ||||||||
| 1 | 630 | ZJA1250 | 750 | 36~44 |
Concentrated circulation lubrication
|
N220~320 Medium load industrial gear oil |
|||||
| 2 | 800 | ZJA1400 | 2135 | 1880 | 530 | 870 | 11000 | ||||
| 3 | 1000 | ZJA1600 | 2270 | 2090 | 570 | 965 | 15000 | ||||
| 4 | 1250 | ZJA1820 | 2430 | 2390 | 670 | 1110 | 22776 | ||||
| 5 | 1600 | ZJA2060 | 600 | 37~41 | |||||||
Company Profile
FAQ
Q: Why we believe in HangZhou CHINAMFG industries co., ltd:
A: 1. More than 30 years experience.
2. We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: 1 year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
After Sales Service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES – DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
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| Application: | Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Gear Reducer |
| Installation: | Gear Reducer |
| Layout: | Gear Reducer |
| Gear Shape: | Gear Reducer |
| Step: | Gear Reducer |
| Customization: |
Available
| Customized Request |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-04-08
by
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