Product Description
Agriculture Machinery Gear Box Agri Farm Tractor Rotary Mowers Bevel Digger Fertilizer Spreader Right Angle Drive Shaft Bevel Pto Agriculture Gearboxes.
This Miter Bevel Gearbox is also known as spiral bevel gearbox, spiral bevel gear drives, spiral bevel gear reducers, right angle miter gearbox, or 90 degree bevel gearbox. The spiral bevel gear delivers high transmission capacity and high efficiency. The Spiral Bevel Gearboxes are specifically engineered for use with machine screw jacks and actuators in multiple jack systems. You have several linear drives that you would like to connect together – i.e. to synchronize. For economic reasons, you don’t want to drive every single linear drive separately with its own electric motor. This is where our bevel gearboxes come into their own.
Right Angle Spiral Bevel Gearbox Applications: 90-degree reducers are used throughout dozens of industries to alter torque and speed in drive components. Any use that demands the reliable transfer of speed or power. There are countless applications for 3-way transmission gearboxes, some of which include: Industrial Dryers, Folding Machines, Brushing Machinery, Power Transmission Equipment, Pumps, Damper Controls, Case Openers, Paper Rewinders, Test Equipment. Our Right Angle Bevel Gearbox lineup includes shaft to shaft, shaft to bore, bore to bore, 2 shaft, 3 shaft, high ratio, and low profile models. All our Bevel T right angle gearboxes are built with a single output shaft extended out both sides of the box, so both ends rotate simultaneously in the same direction.
Compact Cubic Style Spiral Bevel Gearbox with CHINAMFG Shafts
The spiral bevel gearbox offers a robust, powerful and compact design, for right angle power transmission. The practical cubic shape of bevel gearboxes allow universal mounting possibilities on every kind of machines. They are proven in the market for their versatility, very low backlash and low transmission error. The design comprises of ball bearings for quiet operation and tapered bearings for higher radial load capacity. Application in Pulp and paper industry, food processing, off-shore industry, mining and mineral industry, paper machine drives, pulper drives, blowers, pumps, vacuum pump drives and flooding pump stations.
JTP Series: Solid shaft input, CHINAMFG shaft output.
JTPH Series: CHINAMFG shaft input, Hollow shaft output.
JTPF Series: Input Flange(IEC, NEMA), CHINAMFG shaft output.
JTPG Series: Input Flange(IEC, NEMA), Hollow shaft output.
Features:
* Ultra Compact Design. All-round machined symmetrical housing, and all-round tapped holes for universal mounting, 6 possible mounting positions.
* Gears ratios of 1:1, 1.5:1, 2:1, 3:1, 4:1 and 5:1 are actual ones.
* Power range from 0.1kw to 156kw, Torque range from 11.5Nm to 1199Nm.
* Gear transmission average efficiency up to 94%.
* 2-way, 3-way and 4-way Configurations. Allows both horizontal and vertical shafts.
* CHINAMFG Shaft, Hollow Shaft, and Direct motor mount or via motor flanges.
* Various Shafts Arrangements, Rotation Directions and Mounting Positions available.
* High efficiency, high transmission capacity, low backlash, noiseless operation, low running temperature and long service life.
Structures and Materials:
* Spiral bevel gears: High purity rugged alloy steel 20CrMnTiH, carburizing and quenching, case hardened and lapped in pairs for intersecting shafts, low noise with grinded spiral teeth, high torque with milled teeth, high rigidity and wear resistance.
* Housings(Gearboxes): High rigidity cast iron housings designed for superior thermal conductivity provides rigid gear and bearing support. Custom corrosion resistant stainless steel housings for All sizes. Custom corrosion resistant lightweight aluminum alloy housings for sizes 65 to 140.
* Input and output shafts: Hardened and tempered alloy steel 40Cr material, hanging heavy load capacity With key and key way. Custom corrosion resistant stainless steel shafts, or other corrosion resistance painting shafts, spline shaft, shaft without key and key way.
* Bearings: Heavy duty tapered roller bearing. Custom reinforced bearings for higher radial and axial load. Custom corrosion resistant stainless steel bearings.
T Series Right Angle Spiral Bevel Gearbox
JT Series Spiral Bevel Gearboxes with the use of high-precision spiral bevel gears, delivers high transmission efficiency and high transfer capacity, high performance, low backlash, smooth rotation, silent drive possible, low running temperature, long life and easy installation. General applications in worm gear screw jack systems, industrial dryers, folding machines, brushing machinery, power transmission equipment, pumps, damper controls, case openers, paper rewinders, test equipment, blowers and fans, unloaders and unscramblers, bottle capping, electroplating machinery, folding machines, food processing equipment, transfer machines, chemical mixers and recording equipment.
Features:
* Used in pairs case hardened alloy steel spiral bevel gears to transmit rotary motion, mechanical power and torque.
* Gears ratios of 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1 and 5:1 are actual ones.
* Power range from 1.79kw to 335kw, Torque range from 28Nm to 5713Nm.
* Gear transmission average efficiency up to 94%.
* 2-way, 3-way and 4-way Configurations. Allows both horizontal and vertical shafts.
* CHINAMFG Shaft, Hollow Shaft, and Direct motor mount or via motor flanges.
* Various Shafts Arrangements, Rotation Directions and Mounting Positions available.
* High efficiency, high transmission capacity, low backlash, noiseless operation, low running temperature and long service life.
Structures and Materials:
* Spiral bevel gears: High purity rugged alloy steel 20CrMnTiH, carburizing and quenching, case hardened and lapped in pairs for intersecting shafts, low noise with grinded spiral teeth, high torque with milled teeth, high rigidity and wear resistance.
* Housings(Gearboxes): High rigidity cast iron housings designed for superior thermal conductivity provides rigid gear and bearing support.
* Input and output shafts: Hardened and tempered alloy steel 40Cr material, hanging heavy load capacity With key and key way. Custom corrosion resistant stainless steel shafts, or other corrosion resistance painting shafts, spline shaft, shaft without key and key way.
* Bearings: Heavy duty tapered roller bearing. Custom reinforced bearings for higher radial and axial load. Custom corrosion resistant stainless steel bearings.
* Oil Seals: Double lip oil seal, prevent gear oil leak and dust-proof.
Space-saving Aluminium Gearboxes – Lightweight, Super Small
JTA Series Aluminum Alloy Bevel Gearbox is a small-sized, ultra-lightweight type of our miter gear box. These units are lubricated for life to assure trouble free service. High-performance spiral bevel gear is used to enable silent and high transmission operations. Universal mounting type that can be mounted in any direction. 1:1 and 2:1 ratios, with 2 or 3 shafts orientations. 4 sizes are available to suit your needs in a compact, maintenance free, ready to use package.
Features:
* Compact design, Small sizes, Ultra light weight.
* Gears ratios of 1:1, 2:1 are actual ones.
* Power range from 0.02kw to 4.94kw, Torque range from 2Nm to 40Nm.
* Gear transmission average efficiency up to 94%.
* 2-shafts and 3-shafts Configurations. Allows both horizontal and vertical shafts.
* High efficiency, low backlash, noiseless operation, low running temperature and long service life.
Structures and Materials:
* Spiral bevel gears: High purity rugged alloy steel 20CrMnTiH, carburizing and quenching, case hardened and lapped in pairs for intersecting shafts, low noise with grinded spiral teeth, high torque with milled teeth, high rigidity and wear resistance.
* Housings(Gearboxes): Aluminum alloy.
* Input and output shafts: Hardened and tempered alloy steel material, hanging heavy load capacity With key and key way. Custom corrosion resistant stainless steel shafts, or other corrosion resistance painting shafts, spline shaft, shaft without key and key way.
* Bearings: Heavy duty tapered roller bearing. Custom reinforced bearings for higher radial and axial load. Custom corrosion resistant stainless steel bearings.
Spiral-bevel gear drives, like all bevel gear drives, are designed for high capacity, efficiency, quiet operation, and long service life. These spiral-bevel gear drives are designed for operation that’s as reliable as it is quiet. Their shafts are heat treated and alloy-steel mounted on heavy-duty, tapered roller bearings for smoother operation. Their housings are made of precision-machined cast iron to ensure accurate, permanent alignment of the gears for superior performance. Double-bearing input support extends horsepower capacity and increases durability.
Right 90 spiral-bevel gear drives are designed for high efficiency, quiet operation, and long service life. Housings are made of lightweight aluminum alloy. Performance that’s reliable, efficient, and as noise-free as possible Input and output shaft flanges simplify mounting and installation Can be used to either reduce or increase speed Single and double-projecting output shafts for application flexibility Ground alloy steel shafts are mounted on precision ball bearings for smooth operation Pre-lubrication designed to last for the life of the drive improves performance and reduces maintenance.
Bevel gear drives feature compact, rugged construction and precision-forged, spiral-tooth bevel gears, making them ideal for industrial applications where low-speed/ high-torque drives are required. Spiral-tooth bevel gears have teeth that are made from precision-forged alloy steel for maximum strength, as well as case hardened for increased durability. Input and output shafts are constructed from ground and polished heat-treated alloy steel to further enhance the overall toughness of these drives. Precision-machined, one-piece, quality cast-iron housings mean less maintenance and greater reliability. Double-lip, garter-spring-type oil seals are use to retain lubricants and block foreign-matter contamination for extended life. All drives are furnished with keys for projecting shafts to assure quick installation.
Shipment and Packing Pictures
Shipping:
1. CHINAMFG freight: seaport to seaport, price terms CIF, FOB, EXW, CFR etc.
2. Air freight: airport to airport, price terms EXW, CRF etc.
3. Air courier: DHL, FEDEX, UPS, TNT door to door shipment, price terms DDU, CPT etc.
Packing:
16567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Systems, Electric Linear Actuators, Gearmotors and Speed Reducers, Others Linear Motion and Power Transmission Products in China. We are located in Chang An, Xihu (West Lake) Dis. guan, Guang dong in China. We are an audited professional manufacturer and supplier by SGS (Serial NO.: QIP-ASI192186) and BV (Serial NO.: MIC-ASR257162) organizations. We have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, and consistently provide the customers with the best engineered solution for precision linear actuation, power transmission and mechanical jacking systems. CHINAMFG Industries guarantees quality, reliability, performance and value for today’s demanding industrial applications.
Company Advantages
* One of the biggest orders with 1750 units screw lift jacks.
* Standard products with 2D Drawings(DXF, DWG, PDF) and 3D CAD Model(STEP).
* 100% quality assured with double quality inspections. Original Inspection Reports, Operation Manual, and Book Catalogue are put into the packages.
* 100% safety transportation with strong standard export plywood cases materials (free fumigation).
* International standard materials for all standard products.
* Custom design available, OEM service available, Free engineering advice and Customer label available.
Products List
* Manual Screw Jacks
* Electric Screw Jacks
* Screw Jacks Series:
Cubic Screw Jack JTC Series, Machine Screw Jack JTW Series, Trapezoidal Screw Jack JT Series, Worm Screw Jack JTM Series, Stainless Steel Screw Jack JSS Series, Through Hole Screw Jack JTH Series, Ball Screw Jack JTB Series, Cubic Ball Screw Jack JTD Series, Bevel Gear Screw Jack JTS Series and JTG Series, and Electric Cylinder JTE Series.
* Bevel Gearboxes Series:
Cubic Bevel Gearbox JTP Series, Hollow Shaft Gearbox JTPH Series, Input Flange Gearbox JTPF Series, Input Flange and Hollow shaft Gearbox JTPG Series, Stainless Steel Gearbox JTP Series, Aluminum Gearbox JTA Series, and Bevel Gearboxes JT Series.
* Screw Jack Lifting Systems and Accessories:
2jacks lifting system, 3jacks lifting system, 4jacks lifting system, 6jacks lifting system, 8jacks lifting system……14jacks lifting system. Lifting systems accessories cover ac, dc motors, geared motors, servo motors, stepper motors, handwheels, couplings, universal joints, telescopic universal joints, connecting shafts, cardan shafts, limit switches, proximity switches, safety nut, travel nut, rod ends, stop nuts, pillow block bearings, flange blocks, motor flange nema or iec, encoder, potentiometer, frequency converter, position indicators, trunnion plate, and trunnion mounting brackets.
* Electric Linear Actuators Series:
Electro Mechanical Actuators LA Series, Electro Mechanical Actuators LAP Series.
* Gear Reducers Series:
Helical Gear Reducers R Series, Helical Bevel Gear Reducers K Series, Parallel Shaft Helical Gear Reducers F Series, Helical Worm Gear Reducers S Series, Helical Gear Motor GMH/GMV Series, and Worm Gear Reducers NMRV Series.
Customers Distribution Countries
* American Countries: United States, Mexico, Canada, Chile, Argentina, Xihu (West Lake) Dis.via, Brazil, Colombia, Guatemala, Honduras, Panama, Peru.
* European Countries: Germany, France, United Kingdom, Italy, Spain, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Georgia, Slovenia.
* Asian Countries: Malaysia, Indonesia, Singapore, Philippines, Vietnam, Thailand, India, Israel, Cambodia, Myanmar, Sri Lanka, Maldives, Pakistan, Iran, Turkey, Jordan, Saudi Arabia, Yemen, Oman, United Arab Emirates, Qatar, Georgia, Armenia.
* Oceanian Countries: Australia, New Zealand.
* African Countries: Egypt, Ethiopia, Nigeria, South Africa, Zambia, Mozambique.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Bottle Capping, Food Processing Equipment |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Right Angle Drive |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type and Vertical Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-05-07
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